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EDM Wires for Molds, dies and tools manufacturer

EDM wires for mold manufacturer 

 

The EDM wire is used to dig cavities, at high speed, in the through parts of the molds. These are molds which therefore use ejectors: examples:

  • Plastic dashboards (automotive)
  • The sugar cubes
  • Toy cubes
  • Plastic syringes (medical)

Recommended wires for mold manufacturing: 

  • Thermo TEX - Thermo SWX (original Xwire) - very high speed and precision
  • Thermo SE – Thermo SWD – Thermo SWW – Thermo D – high speed and precision
  • Thermo SWS – (taper cuts of angles above 7° and below 15°)
  • Thermo A – super precision and speed
  • Thermo brass 1000 High end brass wire 
  • Thermo brass 900 High grade of 63/37 
  • Thermo brass 500 High grade of 63/37 for machining part requiring high taper angle cutting of the wire up to 12°
  • Thermo brass 400 High grade of 63/37 for machining part requiring high taper angle cutting of the wire up to 20°
  • Thermo First 900 Competitive price

 

EDM Wires for dies and tools manufacturers

EDM wires are used to cut very hard metals: Either they give a shape to a diamond ship (at the end of the tools), or after pressing tungsten carbide in a mold (very stiff metal) the wire with the electro erosion atomizes the rest of the hardest material.

These EDM wires allow the manufacture of:

  • punches
  • dies, cutting of sheets into openwork shapes and in large series:
  • caps in series: example: perfumery
  • branch of glasses
  • electronics (connectors)
  • internal plates for televisions
  • metal seat parts (all shapes) for the automobile
  • tooling applications: large tools to follow (large presses with plates that advance for be cut out)
  • extrusion systems: they shape long metal elements: example: aluminum elements to form PVC windows

 

Recommended wires for dies and tools: 

  • Thermo TEX - very high speed and precision
  • Thermo SD – Thermo SD2 – speed and precision
  • Thermo JP – Thermo JP2 – speed and precision
  • Thermo JP+ –
  • Thermo SA+ - Thermo SA - Thermo SA500 -Thermo SA400 - Thermo A – super precision and speed
  • Thermo brass 1000 High end brass wire All purpose
  • Thermo brass 900 High grade of 63/37 All purpose
  • Thermo First 900 standard brass wire Competitive price